Spray Levels Mode:
Actual Shape
Bow
10.0
Tilt
0
Edge
0
Shape Map — per-zone shape over time, newest on the right
DS
Error
OS
Wavy / Hot
Tight / Cold
−14 · 0 · +14 I-units
X-Ray Gauge Feedback — deviation from target gauge
ENTRY GAUGE DEVIATION: —%
EXIT GAUGE DEVIATION: —%
Mill Schematic — material flow left to right
MILL STATUS
CYLINDER STATUS
VENT
VENT RESET
POSITION
LOAD
Entry Tension
Entry
Mill Speed
fpm
Roll Bend
Bend
Total Load
TotalDiff
AGC Corrs
Corr
Roll Gap
ActualDiff
Exit Tension
Exit
Shape Target — Operator Adjust (target = crown × (1 − x²) + edge × x² + tilt × x)
Bow
10.0
I-units (peak to peak)
Tilt
0
thou (DS − NDS)
Edge
0
I-units at strip edge
Shape Profile — Measured vs Target
Shape Map — Coil History — per-zone shape over time, newest on the right
DS
Error
OS
Wavy / Hot
Tight / Cold
−14 · 0 · +14 I-units
Spray Shape Error — residual per zone (what bend / steer can't remove)
Shape Statistics
| RMS Error | — I-u |
| Peak Error | — I-u |
| Peak-to-Peak | — I-u |
| Normalized | — |
| Active Zones | — |
Live Spray Pattern — 30 Zones — closed-loop output (read-only)
Manual Pattern Editor Click any zone to adjust that single zone
#
Pattern name (optional)
Actions
Statistics & Feedback
| Average Level | — % |
| Target Average | 55.0 % |
| Max Zone Level | — % |
| Min Zone Level | — % |
| Zones > 80% | — |
| Zones < 20% | — |
Coverage
| Covered Rotors | — / 30 |
| Strip Width | — in |
| Fractional Coverage | — |
Schedule — Next Coil Setup
| Coil ID | |
| Alloy Code | |
| Annealed Gauge | Inches |
| Entry Gauge | Inches |
| Exit Gauge | Inches |
| Width | Inches |
| Anticipated Load | Tons |
| Mill Thread Speed | ft/min |
| Mill Run Speed | ft/min |
| Entry Tension | THREAD RUN lbs |
| Exit Tension | THREAD RUN lbs |
| Shape Targets | BOW TILT EDGE |
| AGC Mode | |
| Load Threading | Load = Tons |
Schedule — Current Coil Setup
| Coil ID | |
| Alloy Code | |
| Annealed Gauge | Inches |
| Entry Gauge | Inches |
| Exit Gauge | Inches |
| Width | Inches |
| Anticipated Load | Tons |
| Mill Thread Speed | ft/min |
| Mill Run Speed | ft/min |
| Entry Tension | THREAD RUN lbs |
| Exit Tension | THREAD RUN lbs |
| Shape Targets | BOW TILT EDGE |
| AGC Mode | |
| Load Threading | Load = Tons |
Thread Permit
| Establish Permit | |
| Wrap Angle Established | |
| Mill Vented | |
| Position Mode Ready | |
| Drives Healthy | |
| Coolant Flow OK | |
| No Active Critical Alarms | |
| Operator Ready |
Run Permit
| Thread Permit | |
| Strip Threaded | |
| Entry Tension Established | |
| Exit Tension Established | |
| Load Mode Active | |
| AFC Loops Healthy | |
| Strip Tracking Healthy | |
| Run Speed Reference Set |
Establish Permit
| High Air Pressure Established | |
| No Emergency Stop Request | |
| No Fast Stop Request | |
| Roll Zeroed, Calibrated | |
| No Sustained Rotor Overload | |
| No Sustained Rotor Tilt | |
| No Sustained Side Thrust | |
| Zeroed, Calibrated and Healthy |
Request Wrap Angle Permit
| Establish Permit | |
| Wrap Angle Enabled | |
| Reduction Not Too Great |
Auto Establish Wrap Angle
| Request Wrap Angle Permit | |
| Entry Tension Established | |
| Exit Tension Established | |
| Speed Above Threshold | |
| Tucking Roll in Auto |
Auto Dis-Establish Wrap Angle
| Tucking Roll in Auto | |
| — OR — | |
| Speed Below Threshold | |
| Entry Tension Lost | |
| Exit Tension Lost | |
| Establish Permit Lost | |
Auto Dis-Establish to Manual
| Tucking Roll in Auto | |
| — OR — | |
| Shape Interface Un-Healthy | |
| Sustained Rotor Overload | |
| Sustained Rotor Tilt | |
| Sustained Side Thrust | |
Wrap Angle Status
| Tucking Roll Auto | |
| Not Vidimon Air Pressure Fail | |
| Wrap Angle Established | |
| Wrap Angle: 0° |
Vidimon Rotor Calibration — 30 zones, 15 NDS (top) → 15 DS (bottom)
| ID | Output mV |
Zero mV |
Load Kg |
Tension Kg |
Calib Const |
New Calib Const |
|---|
Pressure / Tension
Permissives
| Air Supply | OK |
| Calibrate Enable | Enabled |
| Wrap Established | Yes |
| Vidimon Healthy | OK |
PDI Summary
| Alloy | — |
| Coil ID | — |
| Entry Gauge | — |
| Exit Gauge | — |
| Strip Width | — |
| Covered Rotors | — |
Vidimon Roll Calibration
Calibration Weight
9.95 Kg
Status: Pass
Work-Roll Bending
| +ve Bend Force | — / — ton |
| −ve Bend Force | — / — ton |
| Servo Output | — % |
| Cyl. Pressure | — kpsi |
Bend Trim
0 %
Mill Tilt
| Tilt Setpoint (DS − NDS) | — in |
| Tilt Actual (DS − NDS) | — in |
| Stack Tilt MV | — in |
| Tilt Error | — in |
Bend Force — last 60 s
Mill Tilt — last 60 s
Alarms tab — full alarm history + filter UI not yet implemented. Active alarms shown in the persistent strip at the top.
Drives tab — drive status / currents / faults not yet implemented.
Coolant tab — coolant skid topology, flows, temperatures, filter status not yet implemented.
Roll Change tab — roll-change procedure UI not yet implemented.
Trends tab — not yet implemented in standalone HMI.